Surgical fluid management system

ABSTRACT

A fluid management system includes a disposable cassette carrying inflow and outflow tubing sections that are configured for releasably mating with a console including a control unit and a pair of roller pump heads. The console may automatically identify the disposable cassette and weigh the fluid in an inflow source. During operation, the system can monitor pressure in the working space, and provide for inflow and outflow control to maintain any desired operating parameters.

CROSS-REFERENCE TO RELATED APPLICATIONS

This application is a continuation of International Patent ApplicationNo. PCT/US16/25146, filed Mar. 31, 2016, which claims priority fromprovisional application No. 62/155,373, filed on Apr. 30, 2015, and fromprovisional application No. 62/142,694, filed on Apr. 3, 2015, the fulldisclosures of which are incorporated herein by reference.

BACKGROUND OF THE INVENTION

1. Field of the Invention

The present invention relates to a fluid management system of the typeused, for example, in endoscopic procedures.

Surgical fluid management systems typically deliver a fluid, such assaline, to a targeted working space or body cavity to provide access andvisibility to the physician performing a procedure in the space. Thefluid usually provides pressure sufficient to “open” the space (i.e.create a working space for the procedure) and additionally will usuallyflush blood and debris from the space.

Surgical fluid management systems are often inconvenient to use,difficult to monitor, and time-consuming to arrange. It would thereforebe beneficial to provide improved surgical fluid management systems thatovercome at least some of these shortcomings.

2. Background Art

Surgical fluid management systems are described in U.S. PatentPublications 2013/0267892 and 2010/0076372.

SUMMARY OF THE INVENTION

In general, the fluid management system includes a disposable cassettecarrying inflow and outflow tubing sections that are configured forreleasably mating with a control unit and roller pump heads. The fluidmanagement system is adapted to automatically recognize the type ofdisposable cassette and the volume of fluid in an inflow source. Duringoperation, the system can monitor pressure in the working space, andprovide for inflow and outflow control to maintain any desired operatingparameters. Other features, objects, and advantages will be apparentfrom the description and drawings, and from the claims.

The present invention provides improved fluid management systems andmethods for their use. In particular, the present invention providesdisposable tubing cassettes, consoles for detachably receiving thedisposable tubing cassettes, and methods for mounting and replacing thetubing cassettes on the consoles. The disposable tubing cassettes willusually include first and second flexible tubes, where the first tube isused for delivering fluid from a fluid source to a patient and thesecond tube is used for removing fluid from the patient and deliveringthe fluid to a disposal receptacle. The tubing cassettes will typicallyalso have a unitary construction such that the cassette can be rovedfrom and replaced onto the console as a single unit. The unitarycassettes will typically be disposable after a single use, but in otherembodiments the cassettes might be “resposable” with the flexible tubesbeing replaceable and the remaining portions of the cassette beingserializable and reusable. By providing the first and second tubes in asingle cassette, and having first and second rotors on a single rotorconsole, replacement of the tubes and arranging the fluid managementsystem for a new patient is greatly facilitated. In addition, the fluidmanagement systems of the present invention will provide capabilitiesfor automatic loading of the cassette on to the console, typically usingmotorized loading mechanisms. The fluid management systems may also beconfigured to alert the user when the cassette has been successfullyloaded or, conversely, when the cassette has not been successfullyloaded. Further capabilities include sensing conditions of the fluid,particularly pressure being delivered from the fluid source or in somecases being removed from the patient. Automatic locking capabilities mayalso be provided by the console.

In a first specific aspect, the present invention provides a disposablecassette for use with a surgical fluid management system having aconsole with a first peristaltic pump rotor and a second peristalticpump rotor. The cassette comprises a housing, a first flexible tubelocated in the housing, and a second flexible tube also located withinthe housing. The first flexible tube is configured to engage the firstperistaltic pump rotor when the cassette is mounted on the console, andthe second flexible tube is configured to engage the second peristalticpump rotor when the cassette is mounted on the console.

The disposable will preferably further include a locking mechanismcarried on the housing, which mechanism detachably locks the housinginto engagement with the peristaltic pump when the cassette is mountedon the console. In the exemplary embodiments, the locking mechanismincludes an alignment element on the housing which engages an alignmentcomponent on the console to align the first and second flexible tubeswith the first and second rotors as the cassette is mounted on theconsole. More specifically, the alignment element on the housing maycomprise a slot and the alignment component on the console may comprisea post configured to be received into the slot as the cassette ismounted on the console. Often, the locking mechanism will furtherinclude a cam follower structure on the housing which is configured toengage a powered cam on the console to automatically lock the cassettein place as the cassette is mounted on the console.

In other specific embodiments, the disposable cassette may furthercomprise a sensing window on at least one of the first and secondflexible tubes. The at least one sensing window will usually bepositioned to align with a sensor on the console when the cassette ismounted on the console. In an exemplary embodiment, the sensing windowmay comprise a pressure-responsive region formed in a wall of the atleast one flexible tube which is positioned to lie proximate a pressuresensor when the cassette is mounted on the console. Typically, thepressure-responsive region will be a thinned wall region of the tube,but could also be a membrane or other wall feature which would bemounted into a hole or an aperture formed within the cassette tube wall.

The disposable cassettes of the present invention may further compriseother features and components, such as electrical components which canbe powered by and/or communicated through an electrical contact arrayformed on the cassette and positioned to make electrical contact with asimilar electrical contact array on the console when the cassette ismounted on the console. In specific embodiments, the electrical contactarray may include cassette identification or other information whichallows the console to recognize the cassette when the cassette ismounted on the console.

In further embodiments, the flexible tubes of the disposable cassettemay include loop portions which are configured to be received over theperistaltic pump rotors of the console. In addition to the loopportions, each of the flexible tubes will further comprise a pair oflegs which extend outwardly from the housing of the cassette to allowexternal connection. An inlet tube can be connected at one end to areceive fluid from a fluid source and at another end to deliver fluid toa surgical tool. An outlet tube can be connected to receive fluid fromthe surgical tool and to deliver the removed fluid to a receptacle.

In one specific embodiment, the loop portions of the first flexible tubeand second flexible tube will be located in a plane which is parallel toa plane of the cassette housing. Similarly, the legs may be disposedwithin another plane which is also parallel to the plane of the cassettehousing. In this embodiment, the loop plane will be laterally offsetfrom the leg plane, i.e. displaced in a direction normal to the plane ofthe cassette. This particular configuration provides a compact structurefor the cassette and simplifies engagement with the pump rotors on theconsole. In a second specific embodiment, the loop portions of the firstand second tubes may be nested within a common plane with the legs ofeach of the first and second flexible tubes lying in the same plane.This is another particularly efficient design for the cassette.

In a second aspect, the present invention provides consoles for use witha tubing cassette having first and second flexible tubes therein. Theconsole will comprise an enclosure having a surface, a first peristalticpump rotor on the surface and a second peristaltic pump rotor also onthe surface. The first peristaltic pump rotor is configured to engagethe first flexible tube of the cassette when the cassette is mounted onthe console, and the second peristaltic pump rotor is configured toengage the second flexible tube when the cassette is mounted on theconsole.

The consoles of the present invention will often include a lockingmechanism carried on an enclosure for detachably locking the enclosureinto engagement with the cassette housing when the cassette is mountedon the console. The locking mechanism typical includes an alignmentcomponent on the console configured to engage an alignment element onthe cassette housing to align the first and second rotors with the firstand second flexible tubes as the cassette is mounted on the console. Thealignment element on the housing typically comprises a slot while thealignment component on the console typically comprises a post configuredto be received within the slot as the cassette is mounted on theconsole. The locking mechanism will often further include a powered camwhich is configured to engage a cam follower structure on the housing ofthe cassette to automatically lock the cassette in place as the housingis mounted on the console.

In still other embodiments, the enclosure of the console may have asensor configured to align with a sensing window on at least one of thefirst and second flexible tubes of the cassette when the cassette ismounted on the console. The sensor is typically a pressure sensorconfigured to sense pressure through a pressure-sensing window, whichwindow may be formed as a pressure-responsive region within a wall of atleast one of the first and second flexible tubes.

In yet other embodiments, the consoles of the present invention mayfurther comprise an electrical contact array positioned to makeelectrical contact with an electrical contact array on the cassettehousing when the cassette is mounted on the console. The electricalcontact arrays may provide a variety of capabilities including power andinformation transfer between the console and the cassette. In certainembodiments the electrical contact array may provide cassetteidentification information which allows the console to recognize thecassette when the cassette is mounted on the console.

The console may still further comprise a structure to support and managefluid being provided to the patient. For example, the console mayinclude an elongate pole configured for hanging a fluid bag and a loadsensor adapted to weigh the contents of the fluid bag when it is hung onthe pole.

In a third aspect, the present invention provides methods for mounting atube set on a rotor pump console. The methods comprise providing atubing cassette having first and second flexible tubes. A rotor pumpconsole is also provided and includes an enclosure with a surface, afirst peristaltic pump rotor on the surface, and a second peristalticpump rotor on the surface. The peristaltic pump rotors are configured toengage the first flexible tube and the second flexible tube when thecassette is mounted on the console.

In preferred aspects, the methods will further comprise detachablylocking the enclosure into engagement with the cassette housing when thecassette is mounted on the console. Locking may comprise engaging analignment component on the console with an alignment element on thecassette to align the first and second rotors with the first and secondflexible tubes when the cassette is mounted on the console. Often, apost on the console is inserted into a slot on the cassette in order toeffect alignment. Locking may then comprise powering a cam on theconsole to engage a cam follower structure on the housing in thecassette to automatically lock the cassette in place as the cassette ismounted on the console. These methods may further comprise sensing acondition of a fluid within the tubing set after the tubing set has beenmounted on the console. Such sensing will often comprise aligning asensing window on at least one of the first and second tubes of thecassette with a sensor on the console when the cassette is mounted onthe rotor pump console. For example, pressure may be sensed with apressure sensor through a pressure-sensing window including apressure-responsive region formed on a wall of at least one of theflexible tubes.

In still other embodiments, electrical contacts may be formed betweenelectrical contact arrays on the cassette and on the console in order toprovide power, information, or other electrical signals.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 illustrates a front side of a disposable cassette that carriesfirst and second tubes adapted to mate with a first (inflow) peristalticpump and a second (outflow) peristaltic pump within a control unit.

FIG. 2 illustrates a back side of the cassette of FIG. 1.

FIG. 3 is a view of a portion of the front of the control unit thatshows the roller assemblies of the first and second peristaltic pumps.

FIG. 4 is a view of the interior or back side of a panel in the controlunit showing a motor that is configured to move the cassette from apre-locked position into a locked position.

FIG. 5A is a view of a control unit or console before coupling thecassette and tubing set to the control unit.

FIG. 5B is a view of the control unit of FIG. 5A with the cassette insectional view being positioned to couple to the unit.

FIG. 5C is a view similar to that of FIG. 5B with the cassette in atransparent view to show the configuration of inflow and outflow tubeswithin the cassette.

FIG. 5D is a view of the cassette in a transparent view being rotatedfrom a pre-locked position into a locked position in the control unit.

FIG. 6 is a perspective view of a control unit including a pole forhanging a fluid source and a load sensor for monitoring the volume ofremaining fluid during a procedure.

FIG. 7 is a top view of a cassette showing the tubing configuration inthe cassette to allow for alignment and engagement of the tubing withthe roller assemblies of the pumps.

FIG. 8 is another view of the back of the cassette of FIGS. 1-2 showinga connector element.

FIG. 9 is perspective view of an embodiment of a fluid management systemwith a transparent view of a tubing cassette in an operating position onthe console.

FIG. 10 is close-up view of roller assemblies of dual peristaltic pumpscarried by the console of FIG. 9 showing inflow and outflow tubing withthe cassette housing removed and components of the console that aremotor driven to move the cassette into an operating position.

FIG. 11 is view of the front of the cassette of FIGS. 9-10.

FIG. 12A is view of the back of the cassette of FIG. 10 showing thetubing positioned in the cassette and the location of a tubing sectionshaving a reduced wall thickness to interface with console pressuresensors.

FIG. 12B is a cut-away view of a portion of tubing with a reduced wallthickness that interfaces with a pressure sensor carried in the console.

DETAILED DESCRIPTION OF THE INVENTION

The fluid management system 100 of the invention includes a disposablecassette 105 (FIGS. 1, 2, 5B) that carries portions of a tubing set anda control unit 110 as shown in FIG. 5A. The fluid management system 100is used in endoscopic procedures, which can be a urology surgery,gynecology procedure or arthroscopic surgery, to provide inflows andoutflows of a pressurized fluid to a working space or body cavity. Thefluid can be delivered to provide a pre-set pressure level within thetreatment space. The fluid pressure in the space is controlled bycontrol algorithms in the control unit 110, which can monitor pressurein the space or the system 100 and then vary the inflow and/or outflowto maintain the targeted pressure or a targeted pressure and rate offlow.

Referring to FIGS. 3 and 5A, the console or control unit 110 carries thefirst and second peristaltic pumps with motors 115A and 115B wherein thefirst pump provides inflows into a working space and the second pumpprovides outflows from the working space. Typically, the fluid inflowsand outflows are provided through one or more channels in an endoscope.The control unit 110 includes a microprocessor and may further includean RF generator or to other energy source for coupling to a surgicalinstrument.

In FIG. 5A-5D, one variation of control unit 110 has a front surface 118including a display that can provide a graphical user interface in theform of a touch-screen interface 120 that permits the operator tocontrol system operations. For example, the touch screen 120 can allowthe operator select a target pressure, flow rate or mode of operation.In one variation described further below, the touch-screen 120 canindicate when the user positions the cassette 105 in the correctinterface with the control unit 110, and thereafter the control unit canautomatically activate a locking motor to engage and move the cassette105 from a pre-locked position to a locked position. In these steps, thetouch-screen 120 can display the pre-locked and locked positions. Thetouch-screen 120 can then be ‘touched’ to actuate the locking motor tounlock the cassette 105 following a procedure. In other variations, thecassette 105 can be manually inserted and rotated into a lockedpositioned in the steps illustrated in FIGS. 5A-5C. It has been foundthat significant manual force may be required to rotate the cassette 105into a locked position, and the amount of force may vary depending theorientation of the pump rollers assemblies, and for this reason amotorized locking system is suitable.

Referring to FIGS. 1 and 2, the cassette 105 includes a plastic moldedhousing or body 128 that has molded pathways 132 for receiving andretaining portions of a tubing set, and more particularly of a portionof a flexible inflow tube 140A and a portion of an outflow tube 140B.These tubes are typically polymer tubing having a diameter rangingbetween about ¼″ to ½″ and are adapted to operate with the first andsecond roller assemblies 142A and 142B of pumps 115A and 115B (see FIGS.3 and 5A). The tube portions 148A and 148B within the cassette (see FIG.2) extend in a semicircular arc of at least 90° or at least 120° in aplane within the cassette, with the plane adapted to be aligned with theplane P of the first and second roller assemblies 142A and 142B as shownin FIG. 7, that is, perpendicular to the axis 150 of a shaft of aperistaltic pump 115A or 115B (FIGS. 3 and 7). The cassette 105 has acentral slot 154 that mates with a projecting element 155 on the controlunit 110 to align the cassette with the roller assemblies 142A and 142Bwhen the cassette is pushed onto the control unit 110. In one variation,the cassette 105 can pushed into position in the aforementioned plane Prelative to the roller assemblies 142A and 142B, and then rotated insaid plane P (FIG. 7) into a final position to engage the tube portions148A and 148B with the roller assemblies 142A and 142B. In thisvariation, the tube portions 148A and 148B within the cassette approachand engage the roller assemblies 142A and 142B from differentdirections, with the rotational axis of the cassette being in the centerof the space between the roller assemblies. Any suitable lockingmechanism can be used to detachably lock the cassette into therotated-and-locked position. As can be seen in FIG. 1, the flexibleinflow tube 140A has an incoming end in communication with a fluidsource such as a saline bag 175 (FIG. 6), and an outgoing end that iscoupled to the endoscope or other instrument that delivers fluid to theworking space. Similarly, the outflow tube 140B has an incoming endcoupled to the endoscope or other instrument that provides an outflowpathway from the working space and outflow end that delivers the outflowfluid to a collection reservoir.

Now turning to FIGS. 3 and 4, a panel component 160 from the front panelof the control unit 110 is shown to which the first and second pumps115A and 115B fastened. The first and second roller assemblies 142A and142B and pump motors 115A and 115B (phantom view) are shown. In thisvariation another motor 165 is shown (FIGS. 3 and 4) that is adapted torotate and lock the cassette into a locked position engaging the tubingset with the roller assemblies 142A and 142B. FIG. 3 further illustratesan electrical contact component 168 and microswitch that is contacted bythe cassette 105 when it is pushed toward the front surface of thecontrol unit 110. When the electrical contact component 168 andmicroswitch is actuated, then the locking motor 165 is activated whichin one variation rotates a cam element 170 carried by the panelcomponent 160 (FIGS. 2 and 5A) which rotates and in turn pushes on amolded feature 172 in the back of the cassette 105 (see FIG. 2) torotate the cassette 105 into a locked position.

FIGS. 5A-5D show the sequence of coupling the cassette 105 with thecontrol unit 110. In FIGS. 5A and 5B, the cassette is being positionedto be pushed inward toward the front panel of the control unit 110. InFIG. 5C, the transparent view of the cassette 105 show the portions ofinflow and outflow tubes 148A and 148B in a semi-circle for engagementwith the first and second roller assemblies 142A and 142B. Finally, FIG.5D shows cassette 105 after being rotated from a pre-locked positioninto a locked position in the control unit 110.

FIG. 6 shows a variation of a control unit 110 of the invention thatincludes a pole 180 for hanging a fluid sac reservoir or sac 175therefrom at a fixed height above the unit. In one variation, the polehas a base portion 182 that can be inserted into a mating bore 184 is ablock 185 within the control unit 110. The base of the pole base portion182 and receiving bore 184 are provided with a sensor 188 to indicate tothe control unit 110 that the pole is properly installed. At the base ofthe pole 180 and block 185 is a load sensor 190 that is capable ofmeasuring the weight of the fluid in the reservoir 175. The load sensor190 is operatively coupled to the controller microprocessor andalgorithms can be provided to alert the user of a fluid deficit (andfluid overload in the patient) which is very important in urology andgynecology procedures. The load sensor 190 can initially set the controlunit 110 for a procedure by signaling what volume of fluid sac 175 isbeing used (e.g., a 3 liter or 5 liter saline sac). The control unit 110can provide a visual and/or audible alert to the operator, for examplethrough the touch screen 120, as to fluid remaining the sac 175 duringany procedure.

In FIG. 2, in one variation of cassette 110, one or more pressuresensors 195 can be provided to interface with either or both the inflowand outflow tubing to sense fluid pressure in the tube. An electricalconnection for operating such sensors can be provided through theelectrical contact component 168 shown in FIG. 3 which contacts exposedelectrical leads in mating component 205 in the cassette 105 (see FIG.8) as further described below.

The electrical contacts component 168 as shown in FIG. 3 also cancomprise a cassette recognition mechanism wherein features on thecassette together with microswitches coupled to the electrical contactcomponent 168 can recognize different types of cassette that have beenlocked in place and also can recognize that a cassette is lockedproperly in place. Alternatively, the control unit 110 can utilize awireless sensor to signal the control unit as to the presence and thetype of a cassette.

FIG. 7 shows a top view of the cassette and indicates how portions ofthe tubing 140A and 140B are shaped and held in channels 132 in thecassette 105 to mate with the roller assemblies 142A and 142B of thecontrol unit 110.

FIG. 8 shows the back of cassette 105 with a view of the contact orconnector component 205 that is adapted to contact and engage thecontrol unit's electrical contact component 168. When viewing FIGS. 3and 8, it can be understood that the contact components 168 and 205 canhave from 2 to 20 or more independent electrical contacts which cancomplete electrical circuits to enable or energize various functions.FIG. 8 shows that an electrical cable 210 can extend from the connectorcomponent 205 and tubing 140A to a functional device or system, such asa motor or a sensor. In one variation, the cable 210 can have one ormore electrical leads to all operation of an electrical motor in atissue resecting device. In another variation, the cable 210 can beoperatively coupled to a sensor, for example within the group oftemperature sensors, pressure sensors, flow rate sensors, flow volumesensors, impedance sensors, capacitance sensors, voltage sensors,atmospheric pressure sensors, accelerometer sensors, tilt sensors, CCDs,optical sensors and rpm sensors. In another variation, the first andsecond connector components 168 and 205 when coupled can enable orenergize an ablation device, a resecting device, a cooling device, asuction device, an irrigation device or a drug delivery device. Theaforementioned device may be an RF device, a microwave device, a laserdevice or a cryofluid device.

In another variation the connector components 168 and 205 of FIGS. 3 and8 can comprise parts of optical connectors to enable light transmissionthrough the connection.

In general, the system of FIGS. 3 and 8 discloses a medical fluidmanagement system comprising a cassette, a flexible tube within thecassette configured for mating with a pump roller assembly within acontrol unit; and a first connector component within the cassetteadapted for coupling with a second connector component in the controlunit for enabling an operating mechanism of the system. The systemcouples together first and second connector components that whenconnected provide an electrical connection. In another variation, thefirst and second connector components when connected provide an opticalconnection. In another variation, the first and second connectorcomponents when connected provide a flow passageway connection which maybe useful for operating a pressure sensor.

The system of FIGS. 3 and 8 further includes a locking mechanism fordetachably locking the cassette and tubing into a locked position whichengages the first and second connector components 168 and 205.

FIGS. 9-10 illustrate another embodiment of fluid management system 400which includes a disposable cassette 405 that again carries portions ofa tubing set. The system 400 further includes a control unit or console410 which carries first and second peristaltic pumps 415A and 415B whichhave exposed and accessible pump roller assemblies 418A and 418B in thefront panel of the console. In this variation, the console again carriesa motor 422 shown in FIG. 10 that is adapted to engage and move thecassette 405 into an operating position that engages the tubing set inthe cassette 405 with the pump roller assemblies.

As can be seen in FIG. 9, the console 410 includes a pole 424 forcarrying a fluid source 425 which can be a saline bag as used inendoscopic surgeries. The pole 424 can be equipped with a load sensor toenable weight-based fluid management as is known in the art to allow adetermination of fluid absorption by a patient.

The console 405 carries a control system or controller 430 withmicroprocessors that operate in accordance with algorithms to controlinflows and outflows of a fluid to a working space to maintain a pre-setpressure level within the space. The console 410 can further include anRF generator or other energy source for coupling to a surgicalinstrument. The system can monitor pressure in a space directly with apressure sensor in a fluid communication with the space through an openchannel in a device which then will allow the controller 430 to varyinflows and/or outflows to maintain the targeted pressure. In anothervariation, the cassette 405 is configured to interface with consolepressure sensors as will be describe below to sense pressure in theinflow and outflow tubing sets to allow a calculation of pressure in aworking space.

In FIGS. 10-12A, a variation of console 410 and cooperating cassette 405are shown. The console has a front surface 432 including a touch-screeninterface 435 that permits the operator to control system operations. Inone variation, the touch-screen 435 can be touched to release thecassette 405 after its in an operating position as will be describedbelow.

As can be seen in FIGS. 10 and 12A, the elongate cassette 405 has anaxis 438 and is moved in a direction perpendicular to axis 438 (seearrows A) by the user into an interface with the console 410 and thepump roller assemblies 418A and 418B. Thereafter, the motor 422 isactuated to move the cassette 405 and inflow and outflow tubes 440A and440B into engagement with the pump roller assemblies 418A and 418B. Ascan be understood from FIG. 10, the semi-circular members or eyebrows444 a and 444 b of the console are mounted on a metal plate that ismoved in the direction of arrows B relative to the console front surface432 by the motor 422 driving a cam mechanism. Thus, the movement of thesemi-circular members 444 a and 444 b presses the tubing into engagementwith the roller assemblies 418A and 418B. In FIG. 12A, it can be seenthat the cassette housing 448 has a plurality of tab elements 452 and454 that are adapted to slide behind guide elements 455 on the console410 (FIG. 10) to lock the cassette 405 into a plane at the surface ofthe console 410. The tab elements 454 of the cassette 405 (FIG. 12A) areadapted to slide into guide track 458 at one side of the console 410(FIG. 10).

As can be understood from FIG. 10, the motor 422 moves cassette 405linearly a fixed distance into an operating position wherein the tubes440A and 440B properly engage the pump rollers 418A and 418B, and in onevariation, the plate carrying the semi-circular members 444 a and 444 bcan have spring engagement with the motor-driven cam that holds thecassette in place to allow some slight adjustment in its location duringoperation. The trigger for the motor 422 to drive the cassette laterally(arrows B in FIG. 10) can be a microswitch that is actuated by theoperator inserting the cassette 405 over the pump roller assemblies andinto contact with the console front surface, or by pressure sensors 460described below that can perform multiple functions, and sense initialpressure of the tubing against the sensors.

Referring to FIG. 12A, the cassette 405 includes a plastic moldedhousing or body 448 that has molded channels 462 for receiving andretaining portions of a inflow tube 440A and outflow tube 440B. Thetubing can be maintained in place by adhesives and/or gripping tabs inthe molded channels 462.

FIG. 12A also illustrates that the cassette 405 is adapted to haveselected portions of the tubing interface with at least one pressuresensor 460 in the console surface 432 for sensing a fluid pressure ineither or both tubings 440A and 440B. The locations of the sensors 460relative to the tubing can be either or both upstream and downstreamfrom the roller assemblies 418A and 418B depending on the application.In FIG. 12A, two sensors 460 are shown in phantom view in the relativeposition the sensors would be located in the console. In FIG. 12A, twosensors engage tubings 440A and 440B but there can be one to foursensors. Of particular interest, referring to FIG. 12B each portion oftubing 465 that interfaces with a sensor 460 has a reduced thicknesswall portion or sensing window 470 that allows for more accurate sensingof fluid pressure than would be possible through a full thickness tubingwall. The wall thickness can be from 5% to 50% of the full wallthickness, or from about 0.02 mm to 1.0 mm in thickness.

FIGS. 10 and 12A further show the contact or connector components 490Aand 490B in the console 410 and cassette 405, respectively, that areadapted to contact and engage circuitry components. When viewing FIGS.10 and 12A, it can be understood that the contact components 490A and490B can provide up to 20 or more independent electrical contacts whichcan complete electrical circuits to enable or energize variousfunctions, devices, operations, identifications and the like. In onevariation, the contact components 490A and 490B can enable use of anelectrical motor and RF delivery circuitry in a tissue resecting device.In another variation, the contacts can be operatively coupled to asensor, for example, within the group of temperature sensors, pressuresensors, flow rate sensors, flow volume sensors, impedance sensors,capacitance sensors, voltage sensors, atmospheric pressure sensors,accelerometer sensors, tilt sensors, CCDs, optical sensors and rpmsensors that may be useful in operating a medical device.

In general, a cassette corresponding to the invention is adapted for usein a surgical fluid management system and comprises a housing carryingat least one flexible tube configured to engage a roller assembly of aperistaltic pump. The disposable cassette also comprises a housingcarrying at least one contact surface for contacting a cooperating motordriven surface of a console for moving the cassette with a motor driveinto an operating position. Further, the disposable cassette comprises ahousing carrying at least one flexible tube and a guide elementconfigured to cooperate with a console guide track for guiding thecassette from an initial non-operating position into an operatingposition.

In another aspect of the invention, a disposable cassette for use in asurgical fluid management system comprises a housing carrying at leastone flexible tube having a tubing portion with a reduced thickness wallfor interfacing with a sensor carried within a cooperating console. Thedisposable cassette also comprises a housing carrying at least oneflexible tube and a mechanism component for cooperating with a consolecomponent to provide a signal that the cassette is positioned in anoperating position in the console.

In another aspect of the invention, a disposable tubing cassettecomprises an elongated housing extending along a first axis and a sensormechanism component adapted to cooperate with a console component tosignal when the cassette is moved in the direction of a second axistransverse to the first axis into a position proximate the surface of aconsole.

In another aspect of the invention, a disposable cassette and consoleinclude an identification mechanism for allowing a controller toidentify the type of cassette when engaged with the console. In anotheraspect of the invention, a disposable cassette and console include atleast one enabling mechanism for enabling the activation of fluidmanagement system, medical device, sensor or other function.

Although particular embodiments of the present invention have beendescribed above in detail, it will be understood that this descriptionis merely for purposes of illustration and the above description of theinvention is not exhaustive. Specific features of the invention areshown in some drawings and not in others, and this is for convenienceonly and any feature may be combined with another in accordance with theinvention. A number of variations and alternatives will be apparent toone having ordinary skills in the art. Such alternatives and variationsare intended to be included within the scope of the claims. Particularfeatures that are presented in dependent claims can be combined and fallwithin the scope of the invention. The invention also encompassesembodiments as if dependent claims were alternatively written in amultiple dependent claim format with reference to other independentclaims.

What is claimed is:
 1. A method for mounting a tube set on a rotor pumpconsole, said method comprising: providing a tubing cassette having ahousing enclosing first and second flexible tubes, wherein each flexibletube includes a loop portion within an interior of the housing and apair of legs and wherein all legs extend in one direction from one sideof the cassette housing; providing a rotor pump console having anenclosure with a surface, a first peristaltic pump rotor on the surface,and a second peristaltic pump rotor on the surface, wherein the firstperistaltic pump rotor and the second peristaltic pump rotor areconfigured to engage the loop portions of the first and second flexibletubes, respectively, when the tubing cassette is mounted on the rotorpump console enclosure; and mounting the tubing cassette on the surfaceof the enclosure of the rotor pump console so that the loop portion ofthe first flexible tube engages the first peristaltic pump rotor and theloop portion of the second flexible tube engages the second peristalticpump rotor; wherein the loop portions of the first and second flexibletubes are disposed in a loop plane parallel to a central plane of thecassette, wherein both pairs of legs of the first and second flexibletubes are disposed in a leg plane parallel to the central plane, andwherein the loop plane and the leg plane are offset from each other in adirection normal to the central plane.
 2. A method as in claim 1,further comprising detachably locking the console enclosure intoengagement with the cassette housing when the tubing cassette is mountedon the surface of the rotor pump console enclosure.
 3. A method as inclaim 2, wherein detachably locking includes engaging an alignmentcomponent on the console enclosure with an alignment element on thecassette housing to align the first and second flexible rotors with thefirst and second tubes as the cassette is mounted on the console.
 4. Amethod as in claim 3, wherein the alignment element on the cassettehousing comprises a slot and the alignment component on the consoleenclosure comprises a post and wherein locking includes inserting thepost into the slot.
 5. A method as in 2, wherein detachably lockingfurther includes powering a cam on the console enclosure to engage a camfollower structure on the housing of the cassette to automatically lockthe cassette in place as the cassette is mounted on the console.
 6. Amethod as in claim 1, further comprising sensing a condition of a fluidwithin the first and second flexible tubes after the first and secondflexible tubes have been mounted on the console.
 7. A method as in claim6, wherein sensing includes aligning a sensing window on at least one ofthe first and second flexible tubes of the cassette when the cassette ismounted on the rotor pump console.
 8. A method as in claim 7, whereinsensing comprises sensing pressure with a pressure sensor and thesensing window comprises a pressure-sensing window including apressure-responsive region formed in a wall of the at least one of thefirst and second flexible tubes, wherein the pressure-responsive regionis positioned to lie proximate a pressure sensor when the cassette ismounted on the console.
 9. A method as in claim 1, further comprisingforming an electrical contact between an electrical contact array on thecassette and an electrical contact array on the console as the cassetteis mounted on the console.
 10. A method as in claim 9, wherein theelectrical contact array on the cassette includes cassetteidentification information which allows the console to recognize thecassette when the cassette is mounted on the console.
 11. A method as inclaim 1, further comprising hanging a fluid bag on an elongate polecoupled to the console and weighing the contents of fluid within the bagwith a load sensor.
 12. A method for mounting a tube set on a rotor pumpconsole, said method comprising: providing a tubing cassette having ahousing enclosing first and second flexible tubes, wherein each flexibletube includes a loop portion within an interior of the housing and apair of legs and wherein all legs extend in one direction from one sideof the cassette housing; providing a rotor pump console having anenclosure with a surface, a first peristaltic pump rotor on the surface,and a second peristaltic pump rotor on the surface, wherein the firstperistaltic pump rotor and the second peristaltic pump rotor areconfigured to engage the loop portions of the first and second flexibletubes, respectively, when the tubing cassette is mounted on the rotorpump console enclosure; and mounting the tubing cassette on the surfaceof the enclosure of the rotor pump console so that the loop portion ofthe first flexible tube engages the first peristaltic pump rotor and theloop portion of the second flexible tube engages the second peristalticpump rotor; wherein the loop portions of the first and second flexibletubes are nested one inside the other within a common plane with thelegs of each of the first and second flexible tubes.
 13. A method as inclaim 12, further comprising detachably locking the console enclosureinto engagement with the cassette housing when the tubing cassette ismounted on the surface of the rotor pump console enclosure.
 14. A methodas in claim 13, wherein detachably locking includes engaging analignment component on the console enclosure with an alignment elementon the cassette housing to align the first and second flexible rotorswith the first and second tubes as the cassette is mounted on theconsole.
 15. A method as in claim 14, wherein the alignment element onthe cassette housing comprises a slot and the alignment component on theconsole enclosure comprises a post and wherein locking includesinserting the post into the slot.
 16. A method as in claim 13, whereindetachably locking further includes powering a cam on the consoleenclosure to engage a cam follower structure on the housing of thecassette to automatically lock the cassette in place as the cassette ismounted on the console.
 17. A method as in claim 12, further comprisingsensing a condition of a fluid within the first and second flexibletubes after the first and second flexible tubes have been mounted on theconsole.
 18. A method as in claim 17, wherein sensing includes aligninga sensing window on at least one of the first and second flexible tubesof the cassette when the cassette is mounted on the rotor pump console.19. A method as in claim 18, wherein sensing comprises sensing pressurewith a pressure sensor and the sensing window comprises apressure-sensing window including a pressure-responsive region formed ina wall of the at least one of the first and second flexible tubes,wherein the pressure-responsive region is positioned to lie proximate apressure sensor when the cassette is mounted on the console.
 20. Amethod as in claim 12, further comprising forming an electrical contactbetween an electrical contact array on the cassette and an electricalcontact array on the console as the cassette is mounted on the console.21. A method as in claim 20, wherein the electrical contact array on thecassette includes cassette identification information which allows theconsole to recognize the cassette when the cassette is mounted on theconsole.
 22. A method as in claim 12, further comprising hanging a fluidbag on an elongate pole coupled to the console and weighing the contentsof fluid within the bag with a load sensor.